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Quality Assurance

Flow chart

Image Inspection

  • We optimize the image inspection process depending on the coil shape.
    Inspections are conducted from various angles by changing the position of cameras and coils.

Air cleanliness

  • The environment of the plant has been enhanced through the introduction of a clean unit, etc.
    (Cleanliness of Class 100,000 [0.5 µm] is maintained and controlled.)

Analysis

Case 1 (High-speed camera)

  • A high-speed camera is used to check the operation in slow motion. This helps analyze phenomena that cannot be detected otherwise and improve quality.
  • The images above were used to analyze an upward flow of solder in the coil soldering process.

Case 2 (Microscope [ filter paper test ])

  • Foreign matter that adheres to coils is automatically counted to improve the analysis efficiency.

Electrical properties inspection

Electrical properties inspection device
  • Resistance, withstand voltage, layer short circuit, impedance, and inductance can be measured depending on the coil specifications.

Image dimension measuring device

Image dimension measuring device Image dimension measuring device
  • This equipment is installed on each floor to eliminate dispersion in manual measurement and improve the work efficiency.
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